GEMINI NONWOVEN TECHNOLOGY LIMITED.
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  • Nonwoven Machinery +
    • Fiber Opening & Blending
      1. Bale Opener
      2. Pre-Opener
      3. Fine Opener
      4. Fiber Mixer
      5. Blending Box
    • Feeding & Carding
      1. Vibrating Hopper Feeder
      2. Pneumatic Fiber Feeder
      3. Single Cylinder Carding Machine
      4. Double Cylinder Carding Machine
    • Web Formation
      1. Medium Speed Cross Lapper
      2. High Speed Cross Lapper
      3. Vertical Lapper
      4. Aerodynamic Web Forming Machine
      5. Web Drafter
    • Needle Punching
      1. Feeding Machine
      2. Medium Speed Needle Punching Machine
      3. High Speed Needle Punching Machine
      4. Double Board Needle Punching Machine
      5. Structuring Needle Loom (Velour, Jacquard, Stripe)
    • Web Bonding & Drying
      1. Thermobonding Oven with Single Conveyor
      2. Thermobonding Oven with Double Conveyor
      3. Spray / Chemical Bonding Oven
    • Calendering & Ironing
      1. Calender Machine
      2. Ironing Machine
    • Slitting & Winding
      1. Slitting and Winding Machine
      2. Slitting and Cutting Machine
    • Supplementary Equipment
      1. Edge Trim Opener
  • Nonwoven Production Line +
    • Needle Punching Line
      1. Nonwoven Carpet Production Line
      2. Geotextile Production Line
      3. Filter Felt Production Line
      4. Automotive Interior Felt Production Line
      5. Synthetic Leather Substrate Production Line
      6. Shoe Material Production Line
      1. Nonwoven Felt Production Line
      2. Cleaning Cloth Production Line
      3. Nonwoven Acoustic Panel Production Line
    • Thermobonding Line
      1. Thermal Bonded Wadding Production Line
      2. Thermal Bonded Padding Production Line
      3. Automotive Insulation Felt Production Line
    • Chemical Bonding Line
      1. Spray Bonded Wadding Production Line
      2. Scouring Pad Production Line
      3. Chemical Steeping and Bonding Production Line
    • Others
      1. Carpet Backing Line (Stenter Machine)
      2. Textile Waste Recycling Line
  • Applications +
    • Carpet
    • Geotextile
    • Filter Fabric
    • Automotive Interior Fabric
    • Nonwoven Fabric Substrates
    • Cleaning Cloth & Scouring Pad
    • Soundproofing Products
    • Clothing & Upholstery Fabrics
    • Textile Waste
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Nonwoven Machinery

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  • Nonwoven Machinery

As a professional and leading nonwoven machinery manufacturer, GEMINI NONWOVEN TECHNOLOGY offers comprehensive solutions and nonwoven machinery for full process including fiber preparation, web forming, web bonding, finishing treatment, etc.

How to Choose Nonwoven Machinery

Fiber Preparation (Fiber Opening & Blending)

Formation (Feeding & Carding, Web Formation)

Bonding (Needle Punching, Web Bonding & Drying)

Finishing Treatment (Calendering & Ironing, Slitting & Winding)

Fiber Opening & Blending

In the nonwoven manufacturing process, opening and blending are the primary processes involved, which include opening, removing impurities, blending, mixing different fibers, and related treatments. A wide variety of fibers can be utilized in nonwoven production, including conventional synthetic and man-made fibers, natural fibers, and even some recycled fibers.

  • Bale Opener
    Bale Opener

    The bale opener is one of the fiber opening devices, primarily used for the opening of fiber bales and weighing and proportioning of various fibers.

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  • Pre-Opener
    Pre-Opener

    Pre-opener is an important nonwoven machinery specifically designed for opening various fibers of short length.

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  • Fine Opener
    Fine Opener

    Fine opener is specifically designed to open various short fibers for nonwoven fabric production.

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  • Fiber Mixer
    Fiber Mixer

    Fiber mixer, as a type of nonwoven machinery, typically consists of a weighing system and mixing beaters.

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  • Blending Machine
    Blending Machine

    As an important nonwoven machinery, automatic blending box plays a crucial role in thoroughly mixing various fibers within the blending box.

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Feeding & Carding

The feeding and carding process is one of the most critical steps in a nonwoven production line, as the uniformity directly affects the quality of the final product. Carding involves separating tangled and curled fiber bundles into individual fibers, straightening them out in parallel, and collecting them to form a uniform thin fiber web for output.

  • Vibrating Hopper Feeder
    Vibrating Hopper Feeder

    Vibrating hopper feeder, as important nonwoven machinery, plays a key role in forming and providing a uniform fiber batt to the carding machine.

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  • Pneumatic Fiber Feeder
    Pneumatic Fiber Feeder

    Pneumatic fiber feeder, as nonwoven machinery in the production of nonwoven fabrics, primarily utilizes airflow and pressure changes to control the density of fiber bundles ...

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  • Single Cylinder Carding Machine
    Single Cylinder Carding Machine

    In the nonwoven manufacturing process, the single cylinder carding machine plays a crucial role in transforming the fiber batt into fiber web.

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  • Double Cylinder Carding Machine
    Double Cylinder Carding Machine

    In the nonwoven manufacturing process, double cylinder carding machine is used to convert fiber raw materials into a fiber web.

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Web Formation

As a critical step in web formation, the single-layer fiber web is cross-lapped or further drafted in order to form a fiber web with a certain thickness and basis weight, which can then undergo the next step of reinforcement and shaping.

  • Medium Speed Cross Lapper
    Medium Speed Cross Lapper

    Cross lapper is used in various nonwoven production processes and allows to set the thickness, weight, and evenness of the final products.

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  • High Speed Cross Lapper
    High Speed Cross Lapper

    High speed cross lapper is an important nonwoven machinery used in various nonwoven manufacturing processes.

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  • Vertical Lapper
    Vertical Lapper

    Vertical lapper stacks the fiber web in the vertical direction, and the formed webs come with higher fluffiness and better upright resilience than fiber web produced by cross lappers.

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  • Air Laid Machine
    Air Laid Machine

    Airlaid machine utilizes aerodynamic methods to directly form fiber webs, which possess the advantages of random orientation and high uniformity.

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  • Web Drafter
    Web Drafter

    Web drafter is used to adjust the longitudinal distribution and orientation of the fiber web to improve the ratio of longitudinal and lateral strength to be similar...

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Needle Punching

Needle punching technology is the mechanical method to reinforce fiber webs. The needle punching machine utilizes needles with barbs to penetrate the fluffy fiber web repeatedly, compressing the fibers while making them entangle with each other. This process creates a cohesive force, converting the fibers into a nonwoven felt product with a certain thickness and strength.

  • Batt Feeder
    Batt Feeder

    The feeding machine, also known as a CBF feeder, is an essential nonwoven equipment used in conjunction with a needle punching machine during nonwoven production.

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  • Medium Speed Needle Punching Machine (Needle Loom)
    Medium Speed Needle Punching Machine (Needle Loom)

    Medium speed needle punching machine is one of the key nonwoven machinery, characterized by compact and reliable structure and moderate needling frequency ...

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  • High Speed Needle Punching Machine (Needle Loom)
    High Speed Needle Punching Machine (Needle Loom)

    As an efficient nonwoven production equipment, high speed needle punching machine features advanced transmission and mechanical balancing structures, enabling it to achieve extremely high needling frequencies.

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  • Double Board Needle Punching Machine
    Double Board Needle Punching Machine

    Double board needle punching machine is crucial nonwoven equipment, distinguished by its two needle boards (or needling zones), which provide cost-effectiveness and process optimization advantages.

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  • Structuring Needle Loom (Velour, Jacquard, Stripe)
    Structuring Needle Loom (Velour, Jacquard, Stripe)

    Structuring needle loom is a type of nonwoven equipment used for post-processing of nonwoven fabric products.

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Web Bonding & Drying

The main function of the web bonding and drying equipment is to provide a high-temperature environment for melting thermoplastic fibers or curing adhesives, thereby bonding the fiber webs together to form nonwoven products with a certain strength and stability.

  • Thermobonding Oven with Single Conveyor
    Thermobonding Oven with Single Conveyor

    Thermalbonding oven, belong to the nonwoven equipment, utilizes the process of hot air penetration to heat the fiber web containing low-melting point fibers ...

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  • Thermobonding Oven with Double Conveyor
    Thermobonding Oven with Double Conveyor

    Thermobonding oven with double layer conveyor utilizes the process of hot air penetration to heat fiber webs containing low-melting point fibers, achieving bonding and reinforcement for the web formation.

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  • Spray / Chemical Bonding Oven
    Spray / Chemical Bonding Oven

    Spray/chemical bonding oven is a versatile nonwoven equipment used to heat fiber webs and achieve bonding and drying, making it applicable for producing chemical bond wadding and thermal bond wadding as well.

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Calendering & Ironing

Calendaring and ironing are common post-processing steps in nonwoven production, which uses high temperature and appropriate pressure to alter the surface style, texture, thickness, hardness, and other characteristics of the product.

  • Calender Machine
    Calender Machine

    Heating calender machine is primarily used for thermal treatment of nonwoven products. By applying a certain temperature and pressure, it can alter the thickness, appearance, and certain properties of nonwoven fabric products.

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  • Ironing Machine
    Ironing Machine

    In the nonwoven fabric processing process, nonwoven ironing machine serves as a post-processing device used for surface calendering treatment of nonwoven products to achieve a smoother surface.

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Slitting & Winding

The slitting and winding equipment can synchronize with the production line or operate offline to wind or slit the manufactured nonwoven fabric into the required specifications and sizes, making it easier for transportation or subsequent processing.

  • Slitting and Winding Machine
    Slitting and Winding Machine

    Slitting and winding machine can perform cross cutting, slitting, and winding of nonwoven fabric products according to the requirements.

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  • Slitting and Cutting Machine
    Slitting and Cutting Machine

    Nonwoven slitting and cutting machine allows for cross cutting, slitting, slicing, and winding of nonwoven fabric products according to requirements.

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Supplementary Equipment

Relevant supporting machines, auxiliary equipment, test instruments, etc.

  • Edge Trim Opener
    Edge Trim Opener

    Edge trim opener is suitable for recycling various nonwoven fabric edge trims and waste materials.

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Nonwoven Production Line
  • Needle Punching Line
    Needle Punching Line

    Typically, polyester staple fiber is used as the main raw material for producing nonwoven carpets. The process involves fiber opening, blending, carding ...

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  • Thermobonding Line
    Thermobonding Line

    Thermal bonded wadding production line processes polyester fibers and hot melt fibers (low melting point fibers) through opening, blending ...

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  • Chemical Bonding Line
    Chemical Bonding Line

    Chemical bonding technology is primarily employed to produce nonwoven materials with a three-dimensional network structure, characterized by fluffy texture.

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Gemini Nonwoven Technology is committed to providing clients with the innovative solutions to fulfill global market trends and variable demands. Should you want our team to tailor the need, please allow us to do this.

Contact Us
Nonwoven Machinery
  • Fiber Opening & Blending
  • Feeding & Carding Equipment
  • Web Formation Equipment
  • Needle Punching Machines
  • Web Bonding & Drying Equipment
  • Calendering & Ironing Equipment
  • Slitting & Winding Equipment
  • Supplementary Equipment
Nonwoven Production Line
  • Needle Punching Line
  • Thermobonding Line
  • Chemical Bonding Line
  • Others
Applications
  • Carpet
  • Geotextile
  • Filter Fabric
  • Automotive Interior Fabric
  • Nonwoven Fabric Substrates
  • Cleaning Cloth & Scouring Pad
  • Soundproofing Products
  • Clothing & Upholstery Fabrics
  • Textile Waste
Contact Us
sales@gemini-nonwoven.com
+86-17511697786
Beau KANG
+86-17511697786 (WhatsApp/WeChat)
Virgil KEY
+86-18616335000 (WhatsApp/WeChat)