GEMINI NONWOVEN TECHNOLOGY LIMITED.
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  • Nonwoven Machinery +
    • Fiber Opening & Blending
      1. Bale Opener
      2. Pre-Opener
      3. Fine Opener
      4. Fiber Mixer
      5. Blending Box
    • Feeding & Carding
      1. Vibrating Hopper Feeder
      2. Pneumatic Fiber Feeder
      3. Single Cylinder Carding Machine
      4. Double Cylinder Carding Machine
    • Web Formation
      1. Medium Speed Cross Lapper
      2. High Speed Cross Lapper
      3. Vertical Lapper
      4. Aerodynamic Web Forming Machine
      5. Web Drafter
    • Needle Punching
      1. Feeding Machine
      2. Medium Speed Needle Punching Machine
      3. High Speed Needle Punching Machine
      4. Double Board Needle Punching Machine
      5. Structuring Needle Loom (Velour, Jacquard, Stripe)
    • Web Bonding & Drying
      1. Thermobonding Oven with Single Conveyor
      2. Thermobonding Oven with Double Conveyor
      3. Spray / Chemical Bonding Oven
    • Calendering & Ironing
      1. Calender Machine
      2. Ironing Machine
    • Slitting & Winding
      1. Slitting and Winding Machine
      2. Slitting and Cutting Machine
    • Supplementary Equipment
      1. Edge Trim Opener
  • Nonwoven Production Line +
    • Needle Punching Line
      1. Nonwoven Carpet Production Line
      2. Geotextile Production Line
      3. Filter Felt Production Line
      4. Automotive Interior Felt Production Line
      5. Synthetic Leather Substrate Production Line
      6. Shoe Material Production Line
      1. Nonwoven Felt Production Line
      2. Cleaning Cloth Production Line
      3. Nonwoven Acoustic Panel Production Line
    • Thermobonding Line
      1. Thermal Bonded Wadding Production Line
      2. Thermal Bonded Padding Production Line
      3. Automotive Insulation Felt Production Line
    • Chemical Bonding Line
      1. Spray Bonded Wadding Production Line
      2. Scouring Pad Production Line
      3. Chemical Steeping and Bonding Production Line
    • Others
      1. Carpet Backing Line (Stenter Machine)
      2. Textile Waste Recycling Line
  • Applications +
    • Carpet
    • Geotextile
    • Filter Fabric
    • Automotive Interior Fabric
    • Nonwoven Fabric Substrates
    • Cleaning Cloth & Scouring Pad
    • Soundproofing Products
    • Clothing & Upholstery Fabrics
    • Textile Waste
  • About Us +
    • Company Profile
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Nonwoven Production Line

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  • Nonwoven Production Line

GEMINI NONWOVEN TECHNOLOGY is reliable nonwoven machinery manufacturer that integrates processing, manufacturing, and R&D. We provide customers with reliable and complete solutions for nonwoven fabric production, as well as technical support to contribute to the success and development of each customer.
The application scope of nonwoven fabric products is wide and rapidly evolving. Our company is committed to tailoring nonwoven production lines that meet the specific needs and ensure reliable quality for every customer.

Needle Punching Line
  • Nonwoven Carpet Production Line
    Nonwoven Carpet Production Line

    Typically, polyester staple fiber is used as the main raw material for producing nonwoven carpets. The process involves fiber opening, blending, carding, web forming, and needle punching to form the base fabric. Then, various treatments such as velour, jacquard, or striped patterns can be applied, followed by bonding to create nonwoven carpets with different styles or surface patterns.

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  • Geotextile Production Line
    Geotextile Production Line

    Geotextile production line primarily utilizes needle-punching nonwoven technology to produce geotextile products of different materials, widths, and GSMs.
    Typically, polyester or polypropylene staple fibers are used as the main raw materials, which undergo processes such as fiber opening, blending, carding, web forming, needle punching reinforcement, and thermal bonding to produce geotextile rolls.

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  • Filter Felt Production Line
    Filter Felt Production Line

    Filter felt production line processes various fiber raw materials through opening, blending, carding, web forming, needle punching, and thermal calendaring processes to produce rolls of fabric. Subsequently, further processing or composite treatments are applied to obtain a more diverse range of filtering material products.

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  • Automotive Interior Felt Production Line
    Automotive Interior Felt Production Line

    Automotive interior felt production line processes various fiber raw materials through opening, blending, carding, web forming, needle punching, and thermal calendaring processes to produce rolls of fabric. Subsequently, further processing or composite treatments are applied to obtain a more diverse range of functional materials.

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  • Synthetic Leather Substrate Production Line
    Synthetic Leather Substrate Production Line

    Synthetic leather substrate production line processes various fiber raw materials through opening, blending, carding, web forming, needle punching, and thermal calendaring processes to produce rolls of fabric. Subsequently, the nonwoven rolls undergo further processing and some modification treatments.

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  • Shoe Material Production Line
    Shoe Material Production Line

    Shoe material production line processes various fiber raw materials through opening, blending, carding, web forming, needle punching, and thermal calendaring processes to produce rolls of fabric. Subsequently, the nonwoven rolls can undergo further processing or additional chemical bonding treatments.

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  • Nonwoven Felt Production Line
    Nonwoven Felt Production Line

    Nonwoven felt production line processes various fiber raw materials through opening, blending, carding, web forming, needle punching, and thermal calendaring processes to produce rolls of fabric. The selection of raw materials can be flexibly adjusted according to different market demands and applications, allowing for the production of products with different textures, materials, and styles.

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  • Cleaning Cloth Production Line
    Cleaning Cloth Production Line

    Cleaning cloth production line processes polyester fibers and absorbent fiber raw materials through opening, blending, carding, web forming, needle punching, and thermal calendaring processes to produce rolls of fabric. Depending on different market demands, various fiber ratios can be selected, and the process can be adjusted to produce cleaning cloth products with different textures, absorbencies, and durability.

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  • Nonwoven Acoustic Panel Production Line
    Nonwoven Acoustic Panel Production Line

    Acoustic fiber board production line processes polyester fibers and low-melting fibers through opening, blending, carding, web forming, needle punching, and thermal bonding to produce nonwoven sheets. Products of different GSMs, thicknesses, and densities can be produced by selecting different fiber ratios and adjusting the process according to different market demands.

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Thermobonding Line
  • Thermal Bonded Wadding Production Line
    Thermal Bonded Wadding Production Line

    Thermal bonded wadding production line processes polyester fibers and low melt fibers through opening, blending, carding, web forming, web bonding, and drying processes to produce lofty rolls. Different fiber combinations and process adjustments can be chosen according to various market demands to produce products with different textures, thicknesses, and loftiness.

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  • Thermal Bonded Padding Production Line
    Thermal Bonded Padding Production Line

    Thermal bonded padding production line primarily utilizes hot air consolidation, also known as thermal bonding technology, to manufacture nonwoven materials with a high-density three-dimensional network structure, commonly referred to as padding.

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  • Automotive Insulation Felt Production Line
    Automotive Insulation Felt Production Line

    Automotive insulation felt production line primarily utilizes hot air consolidation to manufacture nonwoven materials with a high-density three-dimensional network structure. The product made by airlaid web formation possesses better 3D fiber orientation, enhancing the thermal insulation properties.

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Chemical Bonding Line
  • Spray Bonded Wadding Production Line
    Spray Bonded Wadding Production Line

    Chemical bonding technology is primarily employed to produce nonwoven materials with a three-dimensional network structure, characterized by fluffy texture.

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  • Scouring Pad Production Line
    Scouring Pad Production Line

    Scouring pad production line utilizes a combination of chemical bonding and hot air drying processes to produce cleaning cloth products.

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  • Chemical Steeping and Bonding Production Line
    Chemical Steeping and Bonding Production Line

    Chemical steeping and bonding production line processes synthetic fiber raw materials through opening, blending, carding, web forming, further carding, saturation impregnation, drying and shaping, and winding to produce rolls of fabric.

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Other Nonwoven Production Lines
  • Carpet Backing Line (Stenter Machine)
    Carpet Backing Line (Stenter Machine)

    The functionalities of the carpet backing line encompass back-coating or impregnation treatment, width stretching and shaping treatment, and composite processing. Customized designs can diversify its functionalities to adapt to different production needs based on the characteristics of different products and technical processing requirements.

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  • Textile Waste Recycling Line
    Textile Waste Recycling Line

    Textile waste recycling line consists of multiple opening machines, and the configuration can be tailored to the composition and condition of waste fabrics. These machines progressively open the fabric to achieve more thorough opening while controlling fiber damage.

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Advantages of our complete nonwoven production line
  • Reliable Technology: our company has decades of experience in nonwoven equipment production lines and continuous innovation and development.
  • Factory Layout: standardized layout or customized solutions based on customer requirements ensure efficient and environmentally friendly production.
  • Manufacturing Strength: our factory possesses stringent quality control throughout the entire manufacturing process, ISO quality certification, CE certification, UL certification, multiple patented technologies, and careful selection of high-quality component suppliers.
  • Comprehensive Services: we provide complete pre-sales and after-sales services, including machine testing, complete documentation, on-site installation and operation guidance, spare parts services, and on-site maintenance.
Features
  • Reliable and stable performance: the nonwoven production line is capable of continuous operation for 24 hours without interruption.
  • High automation level, economical energy consumption and convenient maintenance.

What is the maximum production capacity for nonwoven production line?

Our nonwoven production line offers a production capacity of 300-1000kg/hr. However, it also depends on the production line’s configuration, and the product’s width, raw material, final product’s weight, etc.

What are the space and facility requirements for the nonwoven production line?

The space requirement depends on the production line configuration. For example, a standard 4-metre needle punching line typically requires a dedicated space of at least 20m x 20m, with an open height of 4.5m. Once the configuration is finalized, we will provide a layout drawing to assist with the equipment layout plan. The facility requirements include: power supply, process heating (thermobonding line), compressed air system, cooling water, lighting, etc.

How long is the delivery time for the production line?

The standard delivery time for a complete set of the nonwoven production line is 3 to 5 months, depending on the configurations.

How many containers are needed for the shipment of the nonwoven production line?

It depends on the configuration, the standard production line generally needs 5 to 8 units of 40-inch high cube containers (40” HQ) for shipping.

How to install the nonwoven production line’s equipment?

We will dispatch professional engineers to your facility for installation and commissioning to ensure each machine run successfully. They will also provide professional training about daily operations and maintenance procedures.

Gemini Nonwoven Technology is committed to providing clients with the innovative solutions to fulfill global market trends and variable demands. Should you want our team to tailor the need, please allow us to do this.

Contact Us
Nonwoven Machinery
  • Fiber Opening & Blending
  • Feeding & Carding Equipment
  • Web Formation Equipment
  • Needle Punching Machines
  • Web Bonding & Drying Equipment
  • Calendering & Ironing Equipment
  • Slitting & Winding Equipment
  • Supplementary Equipment
Nonwoven Production Line
  • Needle Punching Line
  • Thermobonding Line
  • Chemical Bonding Line
  • Others
Applications
  • Carpet
  • Geotextile
  • Filter Fabric
  • Automotive Interior Fabric
  • Nonwoven Fabric Substrates
  • Cleaning Cloth & Scouring Pad
  • Soundproofing Products
  • Clothing & Upholstery Fabrics
  • Textile Waste
Contact Us
sales@gemini-nonwoven.com
+86-17511697786
Beau KANG
+86-17511697786 (WhatsApp/WeChat)
Virgil KEY
+86-18616335000 (WhatsApp/WeChat)